Mafotokozedwe Akatundu
Mapaipi achitsulo chosapanga dzimbiri ndi zinthu zofunika kwambiri m'mafakitale osiyanasiyana chifukwa cha kulimba kwawo, kukana kwa dzimbiri, komanso kusinthasintha. Mapaipiwa amapangidwa pogwiritsa ntchito kuwotcherera, kulumikiza zitsulo zosapanga dzimbiri kapena mizere kuti apange machubu a cylindrical. Nayi chidule cha mapaipi achitsulo chosapanga dzimbiri welded:
Zida ndi Maphunziro:
● 304 ndi 316 mndandanda: Common general-purpose zitsulo zosapanga dzimbiri magiredi.
● 310/S ndi 310H: Chitsulo chosapanga dzimbiri chosagwira kutentha kwa ng'anjo ndi ntchito zosinthira kutentha.
● 321 ndi 321H: Magiredi osamva kutentha oyenerera malo okwera kwambiri.
● 904L: Aloyi yamphamvu kwambiri yolimbana ndi dzimbiri kumalo ankhanza.
● S31803: Chitsulo chosapanga dzimbiri cha Duplex, chopereka mphamvu zonse komanso kukana dzimbiri.
Njira Yopangira:
● Electric Fusion Welding (EFW): Pochita izi, seam yautali imawotchedwa pogwiritsira ntchito mphamvu yamagetsi ku arc yowotcherera.
● Submerged Arc Welding (SAW): Apa, weld amapangidwa ndi kusungunula m'mphepete mwake ndi arc yopitirira yomwe imalowetsedwa mu flux.
● High-Frequency Induction (HFI) Welding: Njirayi imagwiritsa ntchito mafunde othamanga kwambiri kuti apange msoko wowotcherera mosalekeza.
Ubwino:
● Kulimbana ndi Kuwonongeka: Kusagonjetsedwa ndi zinthu zambiri zowononga zowonongeka ndi malo.
● Mphamvu: Mphamvu zamakina zapamwamba zimatsimikizira kukhulupirika kwapangidwe.
● Kusinthasintha: Imapezeka m'masaizi osiyanasiyana, magiredi, ndi kumaliza kuti igwirizane ndi mapulogalamu osiyanasiyana.
● Ukhondo: Woyenerera m’mafakitale amene ali ndi malamulo okhwima a ukhondo.
● Moyo Wautali: Umasonyeza kupirira kwapadera, kumapangitsa moyo wautali wautumiki.
Mwachidule, mapaipi achitsulo chosapanga dzimbiri ndi zinthu zofunika kwambiri m'mafakitale onse, zomwe zimapereka kulimba, kukana dzimbiri, komanso kusinthasintha kwa ntchito zosiyanasiyana. Kusankhidwa koyenera kwa kalasi, njira yopangira, komanso kutsatira miyezo yamakampani ndizofunikira kwambiri kuti zitsimikizire kuti magwiridwe antchito ndi chitetezo cha makina amapaipi owotcherera.
Zofotokozera
ASTM A312/A312M: 304, 304L, 310/S, 310H, 316, 316L, 321, 321H etc... |
EN 10216-5: 1.4301, 1.4307, 1.4401, 1.4404, 1.4571, 1.4432, 1.4435, 1.4541, 1.4550 etc ... |
DIN 17456: 1.4301, 1.4307, 1.4401, 1.4404, 1.4571, 1.4432, 1.4435, 1.4541, 1.4550 etc... |
JIS G3459: SUS304TB, SUS304LTB, SUS316TB, SUS316LTB etc... |
GB/T 14976: 06Cr19Ni10, 022Cr19Ni10, 06Cr17Ni12Mo2 |
Chitsulo chosapanga dzimbiri cha Austenitic:TP304, TP304L, TP304H, TP310S, TP316, TP316L, TP316H, TP316Ti, TP317, TP317L, TP321, TP321H, TP347, TP347H, TP349H0FG4 N074 (TP307) S30432, S31254, N08367, S30815... Duplex zitsulo zosapanga dzimbiri:S31803, S32205, S32750, S32760, S32707, S32906... Nickel Alloy:N04400, N06600, N06625, N08800, N08810(800H), N08825... Kagwiritsidwe:Mafuta, Chemical, Gasi Wachilengedwe, Mphamvu Zamagetsi ndi Makina opanga zida zamakina. |
DN mm | NB Inchi | OD mm | Zithunzi za SCH40S mm | Zithunzi za SCH5S mm | SCH10S mm | SCH10 mm | SCH20 mm | SCH40 mm | SCH60 mm | XS/80S mm | SCH80 mm | SCH100 mm | Chithunzi cha SCH120 mm | Chithunzi cha SCH140 mm | Chithunzi cha SCH160 mm | SCHXXS mm |
6 | 1/8 " | 10.29 | 1.24 | 1.73 | 2.41 | |||||||||||
8 | 1/4 " | 13.72 | 1.65 | 2.24 | 3.02 | |||||||||||
10 | 3/8" | 17.15 | 1.65 | 2.31 | 3.20 | |||||||||||
15 | 1/2 " | 21.34 | 2.77 | 1.65 | 2.11 | 2.77 | 3.73 | 3.73 | 4.78 | 7.47 | ||||||
20 | 3/4" | 26.67 | 2.87 | 1.65 | 2.11 | 2.87 | 3.91 | 3.91 | 5.56 | 7.82 | ||||||
25 | 1” | 33.40 | 3.38 | 1.65 | 2.77 | 3.38 | 4.55 | 4.55 | 6.35 | 9.09 | ||||||
32 | 1 1/4 " | 42.16 | 3.56 | 1.65 | 2.77 | 3.56 | 4.85 | 4.85 | 6.35 | 9.70 | ||||||
40 | 1 1/2 " | 48.26 | 3.68 | 1.65 | 2.77 | 3.68 | 5.08 | 5.08 | 7.14 | 10.15 | ||||||
50 | 2” | 60.33 | 3.91 | 1.65 | 2.77 | 3.91 | 5.54 | 5.54 | 9.74 | 11.07 | ||||||
65 | 2 1/2 " | 73.03 | 5.16 | 2.11 | 3.05 | 5.16 | 7.01 | 7.01 | 9.53 | 14.02 | ||||||
80 | 3” | 88.90 | 5.49 | 2.11 | 3.05 | 5.49 | 7.62 | 7.62 | 11.13 | 15.24 | ||||||
90 | 3 1/2 " | 101.60 | 5.74 | 2.11 | 3.05 | 5.74 | 8.08 | 8.08 | ||||||||
100 | 4” | 114.30 | 6.02 | 2.11 | 3.05 | 6.02 | 8.56 | 8.56 | 11.12 | 13.49 | 17.12 | |||||
125 | 5” | 141.30 | 6.55 | 2.77 | 3.40 | 6.55 | 9.53 | 9.53 | 12.70 | 15.88 | 19.05 | |||||
150 | 6” | 168.27 | 7.11 | 2.77 | 3.40 | 7.11 | 10.97 | 10.97 | 14.27 | 18.26 | 21.95 | |||||
200 | 8” | 219.08 | 8.18 | 2.77 | 3.76 | 6.35 | 8.18 | 10.31 | 12.70 | 12.70 | 15.09 | 19.26 | 20.62 | 23.01 | 22.23 | |
250 | 10” | 273.05 | 9.27 | 3.40 | 4.19 | 6.35 | 9.27 | 12.70 | 12.70 | 15.09 | 19.26 | 21.44 | 25.40 | 28.58 | 25.40 | |
300 | 12” | 323.85 | 9.53 | 3.96 | 4.57 | 6.35 | 10.31 | 14.27 | 12.70 | 17.48 | 21.44 | 25.40 | 28.58 | 33.32 | 25.40 | |
350 | 14” | 355.60 | 9.53 | 3.96 | 4.78 | 6.35 | 7.92 | 11.13 | 15.09 | 12.70 | 19.05 | 23.83 | 27.79 | 31.75 | 35.71 | |
400 | 16” | 406.40 | 9.53 | 4.19 | 4.78 | 6.35 | 7.92 | 12.70 | 16.66 | 12.70 | 21.44 | 26.19 | 30.96 | 36.53 | 40.49 | |
450 | 18” | 457.20 | 9.53 | 4.19 | 4.78 | 6.35 | 7.92 | 14.27 | 19.05 | 12.70 | 23.83 | 29.36 | 34.93 | 39.67 | 45.24 | |
500 | 20” | 508.00 | 9.53 | 4.78 | 5.54 | 6.35 | 9.53 | 15.09 | 20.62 | 12.70 | 26.19 | 32.54 | 38.10 | 44.45 | 50.01 | |
550 | 22” | 558.80 | 9.53 | 4.78 | 5.54 | 6.35 | 9.53 | 22.23 | 12.70 | 28.58 | 34.93 | 41.28 | 47.63 | 53.98 | ||
600 | 24” | 609.60 | 9.53 | 5.54 | 6.35 | 6.35 | 9.53 | 17.48 | 24.61 | 12.70 | 30.96 | 38.89 | 46.02 | 52.37 | 59.54 | |
650 | 26” | 660.40 | 9.53 | 7.92 | 12.70 | 12.70 | ||||||||||
700 | 28” | 711.20 | 9.53 | 7.92 | 12.70 | 12.70 | ||||||||||
750 | 30” | 762.00 | 9.53 | 6.35 | 7.92 | 7.92 | 12.70 | 12.70 | ||||||||
800 | 32” | 812.80 | 9.53 | 7.92 | 12.70 | 17.48 | 12.70 | |||||||||
850 | 34” | 863.60 | 9.53 | 7.92 | 12.70 | 17.48 | 12.70 | |||||||||
900 | 36” | 914.40 | 9.53 | 7.92 | 12.70 | 19.05 | 12.70 | |||||||||
DN 1000mm ndi pamwamba Diameter chitoliro khoma makulidwe kuti makonda |
Standard & Giredi
Standard | Maphunziro a Zitsulo |
ASTM A312/A312M: Mapaipi Azitsulo Opanda Msoko, Owotcherera, komanso Ozizira Kwambiri Ogwira Ntchito Austenitic | 304, 304L, 310S, 310H, 316, 316L, 321, 321H etc... |
ASTM A269: Machubu osasunthika komanso owotcherera austenitic zitsulo zosapanga dzimbiri kuti azigwiritsidwa ntchito wamba | TP304, TP304L, TP316, TP316L, TP321.TP347 etc... |
ASTM A249: Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, ndi Condenser Tubes | 304, 304L, 316, 316L, 316H, 316N, 316LN, 317, 317L, 321, 321H, 347, 347H, 348 |
ASTM A269: Machubu Ang'onoang'ono Azitsulo Zazitsulo Zopanda Msoko ndi Zowotcherera | 304, 304L, 316, 316L, 316H, 316N, 316LN, 317, 317L, 321, 321H, 347, 347H, 348 |
ASTM A270: Machubu Osasunthika ndi Owotcherera Austenitic ndi Ferritic/Austenitic Stainless Steel Sanitary Tubing | Maphunziro a Austenitic Stainless Steel: 304, 304L, 316, 316L, 316H, 316N, 316LN, 317, 317L, 321, 321H, 347, 347H, 348 Maphunziro a Ferritic/Austenitic (Duplex) Azitsulo Zosapanga dzimbiri: S31803, S32205 |
ASTM A358/A358M: Zofunikira papaipi yachitsulo ya Austenitic Pakutentha Kwambiri, Kupanikizika Kwambiri, ndi Malo Owononga | 304, 304L, 316, 316L, 316H, 316N, 316LN, 317, 317L, 321, 321H, 347, 347H, 348 |
ASTM A554: Machubu opangira zitsulo zosapanga dzimbiri, omwe amagwiritsidwa ntchito popanga mapangidwe kapena zokongoletsera. | 304, 304L, 316, 316L |
ASTM A789: Machubu opanda msoko ndi owotcherera a ferritic/austenitic zosapanga dzimbiri kuti azigwiritsidwa ntchito wamba | S31803 (Duplex chitsulo chosapanga dzimbiri) S32205 (Duplex chitsulo chosapanga dzimbiri) |
ASTM A790: Chitoliro chosasunthika komanso chowotcherera cha ferritic/austenitic chosapanga dzimbiri chogwiritsa ntchito dzimbiri, ntchito yotentha kwambiri, ndi mapaipi achitsulo osapanga dzimbiri. | S31803 (Duplex chitsulo chosapanga dzimbiri) S32205 (Duplex chitsulo chosapanga dzimbiri) |
TS EN 10217-7 mapaipi achitsulo osapanga dzimbiri Zofunikira pakupanga European Standard | 1.4301, 1.4307, 1.4401, 1.4404, 1.4571, 1.4003, 1.4509, 1.4510, 1.4462, 1.4948, 1.4878 etc... |
DIN 17457: Muyezo waku Germany womwe umagwiritsidwa ntchito popanga mapaipi achitsulo osapanga dzimbiri | 1.4301, 1.4307, 1.4401, 1.4404, 1.4571, 1.4003, 1.4509, 1.4510, 1.4462, 1.4948, 1.4878 etc... |
JIS G3468: Japan Industrial Standard yomwe imatchula zofunikira pakupanga mapaipi achitsulo chosapanga dzimbiri. | SUS304, SUS304L, SUS316, SUS316L, SUS329J3L etc... |
GB/T 12771: Chinese National Standard yomwe imagwiritsidwa ntchito popanga zofunikira zamapaipi osapanga dzimbiri. | 06Cr19Ni10, 022Cr19Ni1, 06Cr17Ni12Mo2, Mtengo wa 022Cr22Ni5Mo3N |
Chitsulo chosapanga dzimbiri cha Austenitic: TP304, TP304L, TP304H, TP310S, TP316, TP316L, TP316H, TP316Ti, TP317, TP317L, TP321, TP321H, TP347H, TP347HGGG N08904(904L), S30432, S31254, N08367, S30815... Duplex zitsulo zosapanga dzimbiri: S31803, S32205, S32750, S32760, S32707, S32906 ... Aloyi ya Nickel: N04400, N06600, N06625, N08800, N08810(800H), N08825... Kagwiritsidwe: Petroleum, Chemical, Gasi Wachilengedwe, Mphamvu Zamagetsi ndi Makina opanga zida zamakina. |
Kuwongolera Kwabwino
Kuyang'ana Zinthu Zopangira, Kusanthula kwa Chemical, Kuyesa Kwamakina, Kuyang'anira Zowoneka, Kuwona kwa Dimension, Bend Test, Impact Test, Intergranular Corrosion Test, Non-Destructive Examination (UT, MT, PT) Welding Procedure Qualification, Microstructure Analysis, Flaring and Flattening Test, Hardness Kuyesa, Kuyesa Kupanikizika, Kuyesa kwa Ferrite Content, Kuyesa kwa Metallography, Kuwonongeka Kuyesa, Kuyesa Kwapano Kwa Eddy, Kuyesa Kupopera Kwa Mchere, Kuyesa Kukaniza kwa Corrosion, Kuyesa kwa Vibration, Kuyesa kwa Pitting Corrosion, Kuyang'anira Kupaka ndi Kupaka, Kuwunika Zolemba…..
Kugwiritsa Ntchito & Kugwiritsa Ntchito
Mapaipi achitsulo chosapanga dzimbiri amagwiritsidwa ntchito kwambiri m'mafakitale osiyanasiyana chifukwa cha mawonekedwe awo apadera komanso kusinthasintha. Mapaipiwa amagwiritsidwa ntchito pazinthu zosiyanasiyana, motsogozedwa ndi kulimba kwawo, kukana kwa dzimbiri, komanso kukwanira kwa malo osiyanasiyana. Zina mwazinthu zazikulu zogwiritsira ntchito ndikugwiritsa ntchito mapaipi achitsulo chosapanga dzimbiri ndi awa:
● Kugwiritsa Ntchito M'mafakitale: Zofala m'mafakitale amafuta, gasi, a petrochemical, ndi magetsi chifukwa chosachita dzimbiri.
● Ntchito Yomanga: Amagwiritsidwa ntchito popanga mipope ya madzi, madzi, ndi zomangamanga kuti zikhale zolimba komanso kuti zizikhala ndi moyo wautali.
● Makampani a Chakudya: Ndiwofunika kwambiri popereka chakudya ndi zakumwa, mogwirizana ndi mfundo zaukhondo.
● Magalimoto: Ogwiritsidwa ntchito m'makina otulutsa mpweya ndi ziwalo zomangira, kupirira mikhalidwe yovuta.
● Zachipatala: Zimagwiritsidwa ntchito m'zida zamankhwala ndi mapaipi a ukhondo, kuyika patsogolo ukhondo.
● Ulimi: Kwa ulimi wothirira wosagwirizana ndi dzimbiri, kuonetsetsa kuti madzi agawidwa bwino.
● Kuyeretsa Madzi: Oyenera kunyamula madzi oyeretsedwa ndi oyeretsedwa.
● Zam'madzi: Zosachita dzimbiri m'madzi amchere, zomwe zimagwiritsidwa ntchito kwambiri m'sitima ndi m'madera akunyanja.
● Mphamvu: Kunyamula zinthu zamadzimadzi mu gawo la mphamvu, kuphatikizapo gasi ndi mafuta.
● Zamkati ndi Mapepala: Zofunika kwambiri potumiza mankhwala ndi zamadzimadzi popanga.
Mwachidule, mapaipi opangidwa ndi zitsulo zosapanga dzimbiri amagwira ntchito yofunika kwambiri m'mafakitale ndi ntchito zosiyanasiyana. Kukaniza kwawo kwa dzimbiri, mphamvu zamakina, komanso kuthekera kokwaniritsa zofunikira zimawapangitsa kukhala ofunikira kwambiri pazitukuko zamakono, njira zamafakitale, ndi magawo osiyanasiyana apadera.
Kupaka & Kutumiza
Mapaipi azitsulo zosapanga dzimbiri amapakidwa ndikutumizidwa mosamala kwambiri kuti atetezedwe paulendo. Nawa kufotokozera za kuyika ndi kutumiza:
Kuyika:
● Kupaka Kuteteza: Musanapake, mipope yachitsulo yosapanga dzimbiri nthawi zambiri imakutidwa ndi mafuta oteteza kapena filimu kuti isawonongeke ndi kuwonongeka.
● Kumanga m’mitolo: Mipope yofanana kukula kwake ndi katchulidwe kake amakulungidwa pamodzi mosamala. Amatetezedwa pogwiritsa ntchito zingwe, zingwe, kapena mapulasitiki kuti ateteze kusuntha mkati mwa mtolo.
● Zovala Zomaliza: Zovala zapulasitiki kapena zitsulo zimayikidwa pamapeto onse a mapaipi kuti apereke chitetezo chowonjezera pazitsulo ndi ulusi.
● Padding and Cushioning: Zinthu zoyatira monga thovu, zokutira thovu, kapena malata amagwiritsiridwa ntchito kutetezera ndi kupeŵa kuwonongeka kwa ngozi paulendo.
● Mabokosi Amatabwa Kapena Mabotolo: Nthaŵi zina, mapaipi angapanikizidwe m’mabokosi amatabwa kapena m’mabokosi kuti atetezedwe ku mphamvu zakunja ndi kagwiridwe.
Manyamulidwe:
● Mayendedwe: Mapaipi azitsulo zosapanga dzimbiri nthawi zambiri amatumizidwa pogwiritsa ntchito njira zosiyanasiyana zoyendera monga magalimoto, sitima zapamadzi, kapena zonyamulira ndege, malingana ndi kumene akupita komanso changu.
● Kuyika nkhonya: Mipope ikhoza kulowetsedwa muzotengera zotumizira kuti zitsimikizire kuyenda kotetezeka komanso kolinganizidwa. Izi zimaperekanso chitetezo ku nyengo ndi zowonongeka zakunja.
● Kulemba Malembo ndi Zolemba: Phukusi lililonse limalembedwa zinthu zofunika kwambiri, kuphatikizapo mfundo zake, kuchuluka kwake, malangizo a kagwiridwe, komanso malo amene mukupita. Zikalata zotumizira zimakonzedwa kuti zitheke komanso kutsata.
● Customs Compliance: Pa zotumiza zapadziko lonse lapansi, zolemba zonse zofunikira za kasitomu zimakonzedwa kuti zitsimikizire kuti zikuyenda bwino komwe mukupita.
● Kumangirira Kotetezedwa: Mkati mwa galimoto kapena chidebe chonyamulira, mapaipi amangiriridwa motetezedwa kuti asasunthe komanso kuchepetsa ngozi yowonongeka panthawi yodutsa.
● Kutsata ndi Kuwunika: Njira zotsogola zapamwamba zingagwiritsidwe ntchito kuti ziwonetsetse malo ndi momwe akutumizira mu nthawi yeniyeni.
● Inshuwalansi: Malinga ndi mtengo wa katunduyo, inshuwalansi yapamadzi ingapezeke kubweza kutayika kapena kuwonongeka komwe kungawononge paulendo.
Mwachidule, mapaipi achitsulo osapanga dzimbiri omwe tapanga adzapakidwa ndi njira zodzitetezera ndikutumizidwa pogwiritsa ntchito njira zodalirika zoyendera kuti atsimikizire kuti amafika komwe akupita ali bwino. Kuyika bwino ndi njira zotumizira zimathandizira kukhulupirika ndi mtundu wa mapaipi operekedwa.