Mapaipi achitsulo apamwamba kwambiri a LSAW

Kufotokozera Kwachidule:

Mawu osakira:Chitoliro chachitsulo cha LSAW, chitoliro chowotcherera chotalikirapo, chitoliro chachitsulo cha SAWL

Kukula:OD: 16 inchi - 80 inchi, DN350mm - DN2000mm.

Makulidwe a Khoma:6mm-50mm.

Utali:Single Random, Double Random & Customized Utali mpaka 48 Meters.

TSIRIZA:Plain End, Beveled End.

Kupaka/Kupenta:Kupaka Kwakuda, Kupaka kwa 3LPE, Kupaka kwa Epoxy, Kupaka Tala Enamel (CTE), Kupaka kwa Fusion-Bonded Epoxy, Kupaka Kulemera kwa Konkire, Kuthira Kutentha kwa Dip etc ...

Miyezo ya Chitoliro:PI 5L PSL1/PSL2 Gr.A, Gr.B, X42, X46, X52, X56, X60, X65, X70, ASTM A53/A252/A500/A672/A691/A139, EN10210/EN10210/EN10219/EN70 AS1163/JIS G3457 ndi zina…

Kutumiza:Pakadutsa masiku 20-30 zimatengera kuchuluka kwa oda yanu, Zinthu zomwe zimapezeka nthawi zonse ndi masheya.

Titumizireni imelo Zofotokozera Zamalonda

Tsatanetsatane wa Zamalonda

Zolemba Zamalonda

Mafotokozedwe Akatundu

LSAW (Longitudinal Submerged Arc Welding) mapaipi achitsulo ndi mtundu wa chitoliro chachitsulo chopangidwa ndi chitsulo chomwe chimadziwika ndi kupanga kwawo kwapadera komanso ntchito zosiyanasiyana.Mapaipiwa amapangidwa popanga mbale yachitsulo kukhala cylindrical mawonekedwe ndikuwotcherera kwa nthawi yayitali pogwiritsa ntchito njira zowotcherera za arc pansi pamadzi.Nazi mwachidule mapaipi achitsulo a LSAW:

Njira Yopangira:
● Kukonzekera Kwambale: Zitsulo zazitsulo zapamwamba zimasankhidwa malinga ndi zofunikira zenizeni, kuonetsetsa kuti makina omwe amafunidwa ndi opangidwa ndi mankhwala.
● Kupanga: Chitsulo chachitsulo chimapangidwa kukhala chitoliro cha cylindrical kudzera m'njira monga kupindika, kupindika, kapena kukanikiza (JCOE ndi UOE).M'mphepete mwake amapindika kale kuti athandizire kuwotcherera.
● Kuwotcherera: Kutsekemera kwa arc (SAW) kumagwiritsidwa ntchito, kumene arc imasungidwa pansi pa flux layer.Izi zimapanga ma welds apamwamba kwambiri okhala ndi zolakwika zochepa komanso kuphatikiza kwabwino kwambiri.
● Akupanga Kuyendera: Pambuyo kuwotcherera, kuyezetsa kwa akupanga kumachitidwa kuti azindikire zolakwika zilizonse zamkati kapena zakunja mu weld zone.
● Kukulitsa: Chitolirocho chikhoza kukulitsidwa kuti chikwaniritse m'mimba mwake ndi makulidwe a khoma, kukulitsa kulondola kwa dimensional.
● Kuyendera Komaliza: Kuyesa kwathunthu, kuphatikizapo kuyang'ana kowoneka, kuyang'ana kwa dimensional, ndi kuyesa katundu wamakina, kumatsimikizira ubwino wa chitoliro.

Ubwino:
● Kugwiritsa Ntchito Ndalama: Mapaipi a LSAW amapereka njira yotsika mtengo yopangira mapaipi aatali-diameter ndi mapangidwe apangidwe chifukwa cha kupanga kwawo bwino.
● Mphamvu Yapamwamba: Njira yowotcherera yautali imabweretsa mapaipi okhala ndi makina amphamvu komanso ofanana.
● Kulondola kwa Dimensional: Mapaipi a LSAW amawonetsa miyeso yolondola, kuwapangitsa kukhala oyenera kugwiritsa ntchito movomerezeka.
● Weld Quality: Kuwotcherera kwa arc pansi pamadzi kumapanga ma welds apamwamba kwambiri omwe amasakanikirana bwino komanso zolakwika zochepa.
● Kusinthasintha: Mapaipi a LSAW amagwiritsidwa ntchito m'mafakitale osiyanasiyana, kuphatikizapo mafuta ndi gasi, zomangamanga, ndi zoperekera madzi, chifukwa cha kusinthasintha kwake komanso kukhalitsa.

Mwachidule, mapaipi achitsulo a LSAW amapangidwa pogwiritsa ntchito njira yolondola komanso yothandiza, zomwe zimapangitsa kuti pakhale mipope yodalirika, yotsika mtengo, komanso yokhazikika yomwe imayenera kugwiritsidwa ntchito pamakampani osiyanasiyana.

Zofotokozera

API 5L: GR.B, X42, X46, X52, X56, X60, X65, X70, X80

ASTM A252: GR.1, GR.2, GR.3

EN 10219-1: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

EN10210: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

ASTM A53/A53M: G.A, GR.B

EN 10217: P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2

DIN 2458: St37.0, St44.0, St52.0

AS/NZS 1163: Gulu C250 , Gulu C350, Gulu C450

GB/T 9711: L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485

ASTMA671: CA55/CB70/CC65, CB60/CB65/CB70/CC60/CC70, CD70/CE55/CE65/CF65/CF70, CF66/CF71/CF72/CF73, CG100/CH100/CI100/CJ10

Mtundu Wopanga

Kunja Diameter		Likupezeka khoma makulidwe kwa pansi zitsulo kalasi
Inchi	mm	Kalasi yachitsulo
Inchi	mm	L245(Gr.B)	L290(X42)	L360(X52)	L415(X60)	L450(X65)	L485(X70)	L555(X80)
16	406	6.0-50.0mm	6.0-48.0mm	6.0-48.0mm	6.0-45.0mm	6.0-40 mm	6.0-31.8mm	6.0-29.5mm
18	457	6.0-50.0mm	6.0-48.0mm	6.0-48.0mm	6.0-45.0mm	6.0-40 mm	6.0-31.8mm	6.0-29.5mm
20	508	6.0-50.0mm	6.0-50.0mm	6.0-50.0mm	6.0-45.0mm	6.0-40 mm	6.0-31.8mm	6.0-29.5mm
22	559	6.0-50.0mm	6.0-50.0mm	6.0-50.0mm	6.0-45.0mm	6.0-43 mm	6.0-31.8mm	6.0-29.5mm
24	610	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-45.0mm	6.0-43 mm	6.0-31.8mm	6.0-29.5mm
26	660	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-48.0mm	6.0-43 mm	6.0-31.8mm	6.0-29.5mm
28	711	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-48.0mm	6.0-43 mm	6.0-31.8mm	6.0-29.5mm
30	762	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35 mm	7.0-32.0mm
32	813	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35 mm	7.0-32.0mm
34	864	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35 mm	7.0-32.0mm
36	914	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35 mm	8.0-32.0mm
38	965	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35 mm	8.0-32.0mm
40	1016	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35 mm	8.0-32.0mm
42	1067	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35 mm	8.0-32.0mm
44	1118	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35 mm	9.0-32.0mm
46	1168	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35 mm	9.0-32.0mm
48	1219	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35 mm	9.0-32.0mm
52	1321	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35 mm	9.0-32.0mm
56	1422	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52 mm	10.0-47.0mm	10.0-35 mm	10.0-32.0mm
60	1524	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52 mm	10.0-47.0mm	10.0-35 mm	10.0-32.0mm
64	1626	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52 mm	10.0-47.0mm	10.0-35 mm	10.0-32.0mm
68	1727	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52 mm	10.0-47.0mm	10.0-35 mm	10.0-32.0mm
72	1829	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52 mm	10.0-47.0mm	10.0-35 mm	10.0-32.0mm

* Kukula kwina kumatha kusinthidwa pambuyo pokambirana

Mapangidwe a Chemical ndi Mechanical Properties a LSAW Steel Pipe

Standard	Gulu	Kapangidwe ka Chemical(max)%					Katundu Wamakina(mphindi)
Standard	Gulu	C	Mn	Si	S	P	Yield Strength (Mpa)	Tensile Strength (Mpa)
GB/T700-2006	A	0.22	1.4	0.35	0.050	0.045	235	370
	B	0.2	1.4	0.35	0.045	0.045	235	370
	C	0.17	1.4	0.35	0.040	0.040	235	370
	D	0.17	1.4	0.35	0.035	0.035	235	370
GB/T1591-2009	A	0.2	1.7	0.5	0.035	0.035	345	470
	B	0.2	1.7	0.5	0.030	0.030	345	470
	C	0.2	1.7	0.5	0.030	0.030	345	470
Chithunzi cha EN10025	Chithunzi cha S235JR	0.17	1.4	-	0.035	0.035	235	360
	Chithunzi cha S275JR	0.21	1.5	-	0.035	0.035	275	410
	Chithunzi cha S355JR	0.24	1.6	-	0.035	0.035	355	470
Mtengo wa 17100	Chithunzi cha ST37-2	0.2	-	-	0.050	0.050	225	340
	Chithunzi cha ST44-2	0.21	-	-	0.050	0.050	265	410
	Chithunzi cha ST52-3	0.2	1.6	0.55	0.040	0.040	345	490
Chithunzi cha JIS G3101	Chithunzi cha SS400	-	-	-	0.050	0.050	235	400
Chithunzi cha JIS G3101	Chithunzi cha SS490	-	-	-	0.050	0.050	275	490
API 5L PSL1	A	0.22	0.9	-	0.03	0.03	210	335
	B	0.26	1.2	-	0.03	0.03	245	415
	X42	0.26	1.3	-	0.03	0.03	290	415
	x46	0.26	1.4	-	0.03	0.03	320	435
	X52	0.26	1.4	-	0.03	0.03	360	460
	x56	0.26	1.1	-	0.03	0.03	390	490
	X60	0.26	1.4	-	0.03	0.03	415	520
	x65	0.26	1.45	-	0.03	0.03	450	535
	X70	0.26	1.65	-	0.03	0.03	585	570

Standard & Giredi

Standard	Maphunziro a Zitsulo
API 5L: Kufotokozera kwa Line Pipe	GR.B, X42, X46, X52, X56, X60, X65, X70, X80
ASTM A252: Mafotokozedwe Okhazikika a Milu ya Zitsulo Zowotcherera ndi Zopanda Msoko	GR.1, GR.2, GR.3
TS EN 10219-1: Magawo Ozizira Omwe Opangidwa Ndi Mazebo Opanda Zopanda Aloyi ndi Zitsulo Zabwino Zambewu	S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
TS EN 10210 Magawo Otentha Omaliza Pamabowo Opanda Aloyi ndi Zitsulo Zambewu Zabwino	S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
ASTM A53/A53M: Chitoliro, Chitsulo, Chakuda ndi Choviikidwa, Zinc-Zokutidwa, Zowotcherera komanso Zopanda Seamless	G.A, GR.B
TS EN 10208 Mapaipi achitsulo omwe amagwiritsidwa ntchito pamayendedwe amapaipi m'mafakitale amafuta ndi gasi.	L210GA, L235GA, L245GA, L290GA, L360GA
TS EN 10217: Machubu achitsulo osungunula pazolinga zopanikizika	P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, Chithunzi cha P265TR2
DIN 2458: Mapaipi Achitsulo Osungunuka ndi Machubu	St37.0, St44.0, St52.0
AS/NZS 1163: Muyezo wa Australia/New Zealand wa Zigawo Zopanda Zitsulo Zozizira Zopangidwa ndi Cold-formed	Kalasi C250 , Kalasi C350, Kalasi C450
GB/T 9711: Makampani a Petroleum ndi Gasi Wachilengedwe - Chitoliro cha Zitsulo cha Mapaipi	L175, L210, L245, L290, L320, L360, L390, L415, L450, L485
ASTM A671: Magetsi-Fusion-Welded Steel Pipe ya Atmospheric and Lower Temperature	CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70
ASTM A672: Chitoliro chachitsulo chophatikizika chamagetsi chogwiritsa ntchito kuthamanga kwambiri pakutentha kwapakati.	A45, A50, A55, B60, B65, B70, C55, C60, C65
ASTM A691: Carbon ndi aloyi zitsulo chitoliro, magetsi-fusion-welded ntchito yothamanga kwambiri pa kutentha kwambiri.	CM-65, CM-70, CM-75, 1/2CR-1/2MO, 1CR-1/2MO, 2-1/4CR, 3CR

Njira Yopangira

Kuwongolera Kwabwino

● Kuyang'ana Zinthu Zosafunika
● Kusanthula Mankhwala
● Kuyesa Kwamakina
● Kuyang’ana M’maso
● Kuwona Mlingo
● Bend Test
● Kuyesa Kwamphamvu
● Intergranular Corrosion Test
● Mayeso Osawononga (UT, MT, PT)
● Kuyenerera kwa Njira Yowotcherera

● Microstructure Analysis
● Kuyesa kwa Flaring ndi Flattening
● Mayeso Olimba
● Mayeso a Hydrostatic
● Mayeso a Metallography
● Hydrogen Induced Cracking Test (HIC)
● Sulfide Stress Cracking Test (SSC)
● Mayeso a Eddy Panopa
● Kuyang’anira Kupenta ndi Kupaka
● Kubwereza Zolemba

Kugwiritsa Ntchito & Kugwiritsa Ntchito

Mapaipi achitsulo a LSAW (Longitudinal Submerged Arc Welding) amapeza ntchito zosiyanasiyana m'mafakitale osiyanasiyana chifukwa cha kukhulupirika kwawo komanso kusinthasintha.Pansipa pali zina mwazofunikira komanso kugwiritsa ntchito mapaipi achitsulo a LSAW:
● Mayendedwe a Mafuta ndi Gasi: Mapaipi achitsulo a LSAW amagwiritsidwa ntchito kwambiri m'makampani amafuta ndi gasi pamakina a mapaipi.Mapaipiwa amagwiritsidwa ntchito ponyamula mafuta osapsa, gasi, ndi madzi ena kapena mpweya.
● Zomangamanga za Madzi: Mapaipi a LSAW amagwiritsidwa ntchito m'mapulojekiti okhudzana ndi madzi, kuphatikizapo kayendedwe ka madzi ndi ngalande.
● Chemical Processing: Mapaipi a LSAW amagwira ntchito m'mafakitale opangira mankhwala komwe amagwiritsidwa ntchito potumiza mankhwala, zakumwa, ndi mpweya m'njira yotetezeka komanso yothandiza.
● Ntchito Zomangamanga ndi Zomangamanga: Mapaipi amenewa amagwiritsidwa ntchito pomanga zinthu zosiyanasiyana, monga pomanga maziko, milatho, ndi ntchito zina zomanga.
● Kuphatikizira: Mapaipi a LSAW amagwiritsidwa ntchito pomanga ntchito kuti apereke chithandizo choyambira pa ntchito yomanga, kuphatikizapo maziko omanga ndi nyumba zapamadzi.
● Gawo la Mphamvu: Amagwiritsidwa ntchito kunyamula mitundu yosiyanasiyana ya mphamvu, kuphatikizapo nthunzi ndi madzi otentha m'mafakitale opangira magetsi.
● Migodi: Mapaipi a LSAW amapeza ntchito m'mapulojekiti a migodi pofuna kutumiza zipangizo ndi tailing.
● Njira Zamakampani: Mafakitale monga kupanga ndi kupanga amagwiritsa ntchito mapaipi a LSAW m'njira zosiyanasiyana zamafakitale, kuphatikiza kutumiza zinthu zopangira ndi zomalizidwa.
● Kupititsa patsogolo Zomangamanga: Mipope imeneyi ndi yofunika kwambiri popanga ntchito zomanga zinthu monga misewu, misewu ikuluikulu, ndi zinthu zapansi panthaka.
● Thandizo Lamapangidwe: Mapaipi a LSAW amagwiritsidwa ntchito popanga zida zothandizira, mizati, ndi matabwa pomanga ndi zomangamanga.
● Kupanga zombo: Pazopanga zombo zapamadzi, mapaipi a LSAW amagwiritsidwa ntchito pomanga mbali zosiyanasiyana za zombo, kuphatikizapo ziboliboli ndi zigawo za zomangamanga.
● Makampani Oyendetsa Magalimoto: Mapaipi a LSAW angagwiritsidwe ntchito popanga zigawo zamagalimoto, kuphatikizapo makina otulutsa mpweya.

Mapulogalamuwa akuwonetsa kusinthasintha kwa mapaipi achitsulo a LSAW m'magawo osiyanasiyana, chifukwa cha kulimba kwawo, mphamvu zawo, komanso kuyenerera kwazinthu zosiyanasiyana zachilengedwe.

Kupaka & Kutumiza

Kunyamula ndi kutumiza bwino kwa LSAW (Longitudinal Submerged Arc Welding) mapaipi achitsulo ndikofunikira kuti awonetsetse mayendedwe awo otetezeka komanso kutumiza kumalo osiyanasiyana.Nawa kufotokoza kwanthawi zonse kulongedza ndi njira zotumizira mapaipi achitsulo a LSAW:

Kulongedza:
● Kumanga m'mapaipi: Mapaipi a LSAW nthawi zambiri amangiriridwa palimodzi kapena Chigawo Chimodzi amapakidwa pogwiritsa ntchito zingwe zachitsulo kapena zomangira kuti apange mayunitsi otheka kugwira ntchito ndi mayendedwe.
● Chitetezo: Mapeto a mapaipi amatetezedwa ndi zipewa zapulasitiki kuti asawonongeke panthawi yodutsa.Kuphatikiza apo, mapaipi amatha kuphimbidwa ndi zinthu zoteteza kuti ateteze kuzinthu zachilengedwe.
● Anti-Corrosion Coating: Ngati mapaipi ali ndi anti-corrosion anti-corrosion, kukhulupirika kwa chophimba kumatsimikiziridwa panthawi yolongedza kuti zisawonongeke panthawi yogwira ndi kuyendetsa.
● Kulemba ndi Kulemba: Mtolo uliwonse umalembedwa ndi mfundo zofunika monga kukula kwa chitoliro, kalasi yazinthu, nambala ya kutentha, ndi zina kuti zizindikiridwe mosavuta.
● Kuteteza: Mitolo imamangiriridwa motetezeka pamipando kapena pazitsulo zotsetsereka kuti zisasunthe poyenda.

Manyamulidwe:
● Njira Zoyendera: Mipope yachitsulo ya LSAW ingatumizedwe pogwiritsa ntchito njira zosiyanasiyana zoyendera, kuphatikizapo msewu, njanji, nyanja, kapena mpweya, malingana ndi kumene mukupita ndi changu.
● Kuyika nkhonya: Mipope imatha kutumizidwa m'mitsuko kuti itetezedwe, makamaka panthawi yopita kunja.Zotengera zimapakidwa ndikutetezedwa kuti zisasunthike pakadutsa.
● Logistics Partners: Makampani odziwika bwino oyendetsa katundu kapena onyamula odziwa kugwira ntchito ndi mapaipi achitsulo akugwira ntchito kuti atsimikizire kuti akutumizidwa motetezeka komanso panthawi yake.
● Zolemba za Forodha: Zolemba zofunikira za kasitomu, kuphatikizapo bili za katundu, zikalata zoyambira, ndi mapepala ena ofunikira, zimakonzedwa ndikutumizidwa kumayiko ena.
● Inshuwaransi: Malingana ndi mtengo ndi mtundu wa katunduyo, inshuwaransi ingakonzedwe kuti itetezedwe ku zochitika zosayembekezereka paulendo.
● Kutsata: Njira zamakono zotsatirira zimalola kuti wotumiza ndi wolandira azitha kuyang'anira momwe katunduyo akuyendera mu nthawi yeniyeni, kuwonetsetsa kuwonekera ndi zosintha panthawi yake.
● Kutumiza: Mipope imatsitsidwa kumalo amene mukupita, potsatira njira zoyenera zotsitsira kuti zisawonongeke.
● Kuyang'anira: Pofika, mapaipi angayang'anitsidwe kuti atsimikizire momwe alili komanso kuti akugwirizana ndi zofunikira asanavomerezedwe ndi wolandira.

Kunyamula ndi kutumiza zinthu moyenera kumathandiza kupewa kuwonongeka, kusunga kukhulupirika kwa mapaipi achitsulo a LSAW, ndikuwonetsetsa kuti akufika kumalo omwe amawafunira mosamala komanso moyenera.